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Today's extrusion companies, due to the use of shorter product development cycles, have to produce a better blend of sophisticated profiles while reducing production costs. HyperXtrude can respond to these needs by providing a simulated environment for analyzing and optimizing extrusion patterns and process conditions. HyperXtrude is widely used in the extrusion industry, and is actually like a virtual press that the user can visualize material flow and temperature inside the mold during extrusion and make changes necessary to ensure balanced flow and eliminate product defects. To pay
Key features of the Altair HyperXtrude software :
- User-friendly CAD interface
- High speed and performance
- Accuracy in sizing calculations
- Optimization of bearings (imbalance in material flow)
- Volume calculation
- Solid Editing with just a few keystrokes
- Deviation analysis tool in user units
- Mesh recovery
- Deviation analysis tool
- And ...
Today's extrusion companies are forced to produce a higher mix of complex profiles in shorter product development cycles while simultaneously reducing their production costs. HyperXtrude is a simulation environment for meeting these needs and increasing productivity by analyzing and optimizing extrusion dies and process conditions.
HyperXtrude is like a virtual press where the user can visualize the material flow and temperature inside the die during extrusion and make the necessary changes to ensure balanced flow and eliminate product defects. HyperXtrude helps reduce costly die-trials.
HyperXtrude is widely used in the extrusion industry and since its inception in 1999, its development is driven by industry and customer needs.
HyperXtrude® 2015 Introduces a New CAD Interface for HyperXtrude Solver and takes a giant leap to direct CAD-to-solution approach. This approach automates and hides the meshing and data deck creation, and completely relegates it to the background. Therefore, users can submit the analysis after creating the CAD model. In this release, the interface for steady state metal extrusion is supported. Key features are listed below and they all can be completed in few mouse clicks.
Metal Extrusion:
- Speed and Performance: Now you can work with large models with up to 4 million nodes on both Windows and Linux 64-bit platforms.
- Solver Accuracy: Improvements include the cone prediction of profiles, especially for those with large variation in thicknesses.
- Bearing Optimization: This module determines the imbalance in material flow at the end of the bearing region, instead of the exit, to improve the accuracy of the bearing optimization.
- Mandrel Offset: In this release, you can mesh the model with the mandrel offset and the solver will account for this step in the computation. The advantage of including the mandrel offset is saving in time spent in CAD correction.
- Grain Size Computations: A new dynamic re-crystallization of grain size model (DRX) accounts for the dependence of grain size on strain and temperature-corrected strain rate.
- Automatic Extraction of Flow Volume: A new one-click option extracts the negative volume for the tool assembly and greatly minimizes the model preparation time.
- Automatic Billet Creation: This option lets you determine a billet center from a die surface or edge. Specify the center coordinates and estimate the upset length of the specified data.
- One-Click Solid Editing: One-click editing lets you merge or connect solids with a shared, common surface at the interface of adjacent solids.
- Geometry Cleanup: Access the HX-Geom Cleanup from the Geometry menu to remove edges and sliver surfaces. This option greatly minimizes model cleanup time.
- Specifying Billet Taper Data: With the Billet Taper option, you can specify three types of tapers in your analysis (Axial taper, radial taper, and lateral taper). You can specify the axial taper in up to five zones where the temperature can vary linearly with different gradients.
- Starter Billet: Using the Billet Taper option, you can specify starter billets of different lengths and use a different ram speed for each billet. This data is only relevant for transient, multi-cycle analysis. You can specify up to 5 different initial cycles with varying billet length data. In addition, you can use different axial tapers for each of the initial cycles.
- Super Alloy Extrusion Using Glass Lubrication: The Extrusion Wizard now supports glass extrusion with glass padding and glass powder coating. Glass lubrication is often used with nickel, titanium, and steel alloy extrusion (requires a custom solver version).
- Fit Material: An Improved Fit Material GUI in the HyperXtrude material database allows you to specify the material data interactively or via the DAT file.
- Improve Mesh: The Extrusion Wizard provides an option to improve mesh quality by remashing the solids based on the initially generated mesh.
- Tool Deflection Analysis in User Units: The Tool Deflection Wizard now supports user units. For example, if you set up a model in British units, your results from OptiStruct will have displacements in inches and stresses in ksi.
- HX Job Manager: Added support for this feature lets you submit OptiStruct runs on remote machines.
Polymer Extrusion:
- Performance Enhancements: Now you can work with large models up to 4 million nodes on both Windows and Linux 64-bit platforms.
- Automatic Extraction of Flow Volume: A new one-click option extracts the negative volume for the tool assembly and greatly minimizes the model preparation time.
- One-Click Solid Editing: The Merge option merges selected solids. The Connect option creates a shared common surface at the interface between adjacent selected solids.
- Easy Geometry Cleanup: The new HX-Geom Cleanup option, accessed from the Geometry menu, allows you to remove unwanted edges and sliver surfaces, and minimize model cleanup time.
- Tire Extrusion Wizard: The Tire Extrusion Wizard is used to simulate the extrusion of tire treads. The model-setup feature allows you to create geometry based on a given die configuration or user-specified solids. This feature includes support for multi-cut extrusion dies, specification of tread and die contours as symmetric or full contours, and automatic reporting generation.
- Improve Mesh: The Extrusion Wizard provides an option to improve the mesh quality by remashing the solids based on the initially generated mesh.
- Tool Deflection Analysis Wizard: Solve tool deflection analysis with OptiStruct. Second order elements are supported, as well as pressures and forces. Loads from a HyperXtrude analysis can be mapped. Contacts between die plates, temperature conditions and other boundary conditions are automatically created.
More info (op
Specifications
Installation guide
Use the tips in the Read Me.txt file to
install the software.
download links
Size : 549.33 MB
File password
www.p30download.com
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